John deere gator clutch problems.

John Deere Gator XUV 2011-20xx Threads / Posts Last Post XUV General Discussion John Deere Gator 2011 - ??? General XUV Discussion not covered in Tech: XUV 625i, 825i, 855D, 835 & 865 Lineup.This is pretty much an on going problem with Gator clutches I have found out. Other equip: 1982 IH 274 diesel, 1957 Farmall Cub, 1992 33" cut Snapper rear engine rider, 1984 30" cut Snapper rear engine rider. The 2020 Gators have an electronic clutch engagement system for 4wd and diff lock.Smooth Sailing Ahead: Troubleshooting Tips for John Deere Gator Primary Clutch Issues. Problem. Solution. Clutch won't engage. Check the engagement cable and adjust it as needed. Inspect the clutch for worn or damaged parts, such as rollers or bushings, and replace them if necessary. Clutch slips or doesn't grip.I've seen clutch failure within 20 hours of operation, and I expect that under the correct combination of operating conditions, a clutch that is set up too tight could fail in an hour. ... John Deere Gator Forums. 52K posts 15.5K members Since 2011 A forum community dedicated to John Deere Gator owners and enthusiasts. ...

Solve clutch issues easily with John Deere Gator XUV 825i Clutch Quick Fix shim pack by Extreme Metal Products. Read More. The problem may be that the clutch will not fully open making the belt rub on the outside edge of the Primary clutch. This will allow the motor to come to a idle and the gears function properly.Bradhill. 4319 posts · Joined 2015. #4 · Mar 3, 2017. TEAM clutches are designed to be run dry. I would also advise against using a "dry" lubricant as well. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic ...The John Deere Gator 825i is a cross-over utility vehicle first introduced in 2011 by John Deere. Although the Gator 825i model is considered one of the best-performed and well-received utility vehicles, users still reported typical issues like the clutch failure, shifting problems, 4WD failing to engage, running rough, and fuel pump malfunctioning.

Solve clutch issues easily with John Deere Gator XUV 825i Clutch Quick Fix shim pack by Extreme Metal Products. Read More. The problem may be that the clutch will not fully open making the belt rub on the outside edge of the Primary clutch. This will allow the motor to come to a idle and the gears function properly.Allowed to air dry. 4. Reinstalled the driver's side sensor on the passenger side, and vice versa. 5. Plugged in wiring harness to both sensors (didn't reverse as above). Gator started right up and idled smoothly. Didn't have to touch the pedal. Used to idle rough and would stumble when you first pressed the gas pedal.

HPX615E Work Series Utility Vehicle. HPX615E. Electronic switch for instant 4WD engagement. New dash display, including fuel gauge. 16.4 cu ft (.46 cu m) cargo box with a 1,000 lb (450 kg) capacity. Real dumping cargo box with pickup-style tailgate.Got a busted weight on a AM135531 clutch in a diesel HPX, searched this site and several others ... I guess one problem was had the picture with a number but no number to the right, ... A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the discussion about troubleshooting, maintenance, ...In conclusion, the John Deere Gator 6×4 Primary Clutch Rebuild Kit is an essential purchase for any Gator owner looking to maintain the performance and durability of their vehicle. With its high-quality materials and precise engineering, this kit offers a simple and effective solution for addressing clutch issues and prolonging the lifespan of ...2. 200mph. 3949 posts · Joined 2014. #2 · Apr 20, 2020. You didn't damage it, but you are suffering from a very common problem with JD Gators in general. The Primary clutch is sticking. Basically as the clutch warms up during operation friction increases within causing the clutch halves not to fully disengage.

Set it low. Now, place trans in neutral, lock park brake. Start engine and rev it up to activate clutches. Run wide open for a few seconds. Let it fully come back to idle. Observe clutch on engine. Now shut off engine. If you hear a "click/pop" from the engine clutch, it isnt disengaging properly.

2. 200mph. 3919 posts · Joined 2014. #4 · Aug 18, 2023. New clutch has high enough probability of repeating the same sticking issue, while @MBDiagMan solution has proven to provide long term success. 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt ...

Try shifting it with the engine stopped to see if it is easier. The belt turning in neutral at around 950 RPM is indicative of the old primary clutch. problem which causes hard shifting. Neil. 2019 4066R with cab, 2018 Gator XUV 835M, 2014 997 Z Trak.Clutch Rebuild Kit for a John Deere Gator 3 Bolt Cover Clutch. Compatible with all John Deere Gator 6×4’s, 4×2’s, Turf, Gas, or Diesel. This Clutch Rebuild Kit includes the following. (3) Three black Spider Rollers. (6) Six white Spider Buttons with O-Rings. (6) Six black Thrust Washers. All parts are MADE IN THE U.Powerful diesel engine with up to 4,000-lb (1,814 kg) towing capacity. Power steering. Cargo box with spray-in liner, brake and taillights. Maxxis® Bighorn® 2.0 Extreme Terrain Radial Tires with steel wheels. STARTING AT: $21,949.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own. Find a Dealer. View Product Brochure.About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright ...Posted 12/28/2020 12:59 (#8703466) Subject: JD 825i gator park brake repair...tool needed...picture. Emporia, ks. I've got a 2015 825i gator that's always on the go. The problem is a few others drive it, set the parking brake and then either they or someone else will drive with it on for a ways and then it won't hold. It's a PITA to work on.590i shift cable keeps braking. 2018 590i shift cable keeps breaking at the aluminum hook on shift lever. There must be a better solution or a better replacement than what JG has to offer. All linkage has been lubricanted and goes into,gear easily. This will be the third replacement cable.John Deere Gator XUV 2011-20xx Threads / Posts Last Post XUV General Discussion John Deere Gator 2011 - ??? General XUV Discussion not covered in Tech: XUV 625i, 825i, 855D, 835 & 865 Lineup.

Follow the following guidelines to accomplish proper Belt-Break in: •Vary vehicle speed and engine RPM to shift belt through normal operational range. •Do not exceed ¾ throttle within the first 30 miles of installation. •Stop engine and allow belt to cool down every 15 minutes of use. *.New guy with a problem. Have a Gator 4x2 I bought two years ago and have had few problems`. However, when checking the drive belts recently, I noticed that the bolt attaching the secondary clutch was loose, actually hanging out and held in placer by the exhaust pipe. Don't know how long it has been like that, but the machine still drives.1. Clutch problems. The primary clutch seems to be one of the biggest issues with this gator model from John Deere. Many users complain about the clutch failing to disengage, making it hard to shift and sometimes just making it impossible to do any kind of movement at all. Apparently, the clutch of the xuv 4×4 825i is easily …Peggy, Look at the picture in post number 2 above. At the upper left of the picture the forward reverse lever is pointed out. Shift it into neutral with the engine stopped. It probably will not move with engine running. Odds are that you have a bad clutch. Deere still have not s9lved their Gator clutch problem.34 posts · Joined 2023. #4 · Nov 17, 2023. I just bit the bullet and bought a NEW "John" Deere clutch and belt off Amazon, so if it ain't right, return is pleasant. Don't know when I'll attempt the tear down. At the moment, just replaced the fuse box, installing second battery w/isolator. Installed front hitch plate and winch.Sep 15, 2016 · I have a 2012 825i and experienced most of the clutch problems folks have had. I really enjoy the Gator except for that clutch. I've pilfered the pics of the home made pulling tool...thanks for that. My Gator is 4 yrs old, but is a weekender...had the first clutch replaced by JD at 37 hrs. Now experiencing similar problems @ 88 hrs. Update - new problems Let this serve as a warning to others that are looking to buy a Gator 550. I strongly suggest you buy a unit from a competitor, any competitor. - 1 yr old, 150 hours: Down time at the dealer 3+ weeks - Both head gaskets replaced. Common issue. - parking cable snapped. This is a design flaw from John Deere.

Clutch Problems. Hadn't ran my machine for about a week. Fired it up, backed out of the garage, let off the gas, and the machine keeps slowly moving in reverse. Couldn't get it to shift to neutral without shutting off the engine. Fired it back up and it …

My comment is that if the clutch is working properly, I would ignore it, reinstall the clutch and enjoy life with your Gator. If that clutch IS giving trouble, I would not put money, time and effort into reconditioning that particular core. I would invest in a rebuildable core and recondition it properly. Doc the Clutch Man.May 26, 2018 · Get in a position so you can watch the primary clutch when the engine is running. Rev the engine a bit so you can see the primary clutch close. Then let the engine go to idle. And while carefully watching the primary clutch turn the engine off. If the clutch opens even further when the engine is turned off then it confirms that the clutch is ... Griffin Performance 825i clutch. Griffin Performance.net is reworking the stock primary clutches and is guaranteeing them not to stick. Clutch lowers RPMs by around 1100rpm on cruising speeds makes the 825 quieter. It's a bolt-on swap but you have to exchange your clutch with them.Two common problems cause the primary clutch to stick. Too high an idle speed is most common, happens as the engine breaks in and the idle does not get …Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner's manual and service information. For example the operator's manual, parts diagram, reference guides, safety info, etc.Tx 4x2 California engine/clutch noise. I have a brand new Gator Tx that makes a loud intermittent grinding noise around primary clutch and timing gear area of engine. Quiet when cold ,starts noise as it warms up and gets louder as the hotel the engine gets and oil thins out. Sound is like dropping a handful of ball bearings into a gearbox or a ...

Clutch repair XUV590i. Machine has 30 hours on it, and the machine was not shifting unless I turned it off and then back on. I lived with this “fix” for a while. After having a new clutch installed, I notified John Deere and asked them for some sort of reimbursement for the part only. This was a known issue and no recalls were done by John ...

Bradhill. 4319 posts · Joined 2015. #4 · Jan 20, 2021. The leading cause of belt failure is heat. Operating the Gator for extended periods in high gear or not using low when climbing hills can lead to belt failure. Additionally a sticking clutch can cause premature wear on the belt, overtime this certainly could cause belt failure.

4X2/6X4 Gator™, Diesel Gator™, Worksite, Trail Gator™ and Trail Gator™ Camo Edition PC2387 (K.1) APR-24 7 / 8 To The Customer The part numbers in this Parts Catalog were correct at the time of publication. Per John Deere policy, we continuously improve our products. Therefore, when ordering parts verify the part numbers with your dealer.18890 posts · Joined 2012. #6 · Oct 3, 2019. I realize this is an old thread but the issue of stuck clutches on tractors when they are stored for a while seems to be common across brands. I was just watching a video showing a new small Kubota L2501 which has a clutch. Kubota provides a little locking lever that you can push to keep the clutch ...N. nackesww. 10 posts · Joined 2020. #9 · Aug 7, 2021. My wife wanted a work vehicle gator for her gardening and farm chores. So I took her to our local John Deere dealer and told her to pick out the one she wanted while I was picking up parts for a tractor I was working on. She fell in love with the RSX860M.New member. Had a similar problem on my 6x4 gator--sounded like piston rattle. thought it was a secondary clutch, but finally figured out it was the drive chains slapping because they were loose. Tightened up and greased and now quiet. sounded like a big bucks problem, but fixed with a little wrenching.Belt squealing. When I am going down a hill with just the brake pressed my belt starts squealing. You can give the gator a little gas while pressing the brake and it will feels like it downshifts but the minute that you let off the gas petal and only have the brake pushed it will start squealing again. Dose anybody else have this problem or do ...My 2011 825I Gator is in the shop for the third time in 14 months. New drive shaft bearing one time and a new clutch one time and now they are telling me I need a new driveshaft. JD replaced the clutch stating it must have been bad from factory. I baby this thing. Never been in mud. Since my warrenty is up after 1 year JD is giving me problems about replacing my drive shaft.I can usually fix anything if pointed in the right direction. I recently changed the spark plugs, carburetor and fuel pump. Built on 12/7/94. PC2387. SERIAL #W006X-4X011774. ENGINE #FD620D-056404. I uploaded a video of the problem I am having.I have the same problem. I had the clutch changed out last year. It cost $710 to change the clutch and fix one of the headlights. I got John Deere to refund me $412. I got the gator out Saturday had not rode it since March. The clutch and shifting is hard to shift again.1263 posts · Joined 2012. #4 · Oct 4, 2014. I would confirm with Team what you would be getting. I've gotten one of their aftermarket Rapid Response clutches and the weights and spring are for a gas engine which tend to have a wider RPM range than a diesel. Also, make sure you get or make a clutch removal tool.

Introduction to John Deere Gator 625i Problems. As a proud owner of a John Deere Gator 625i, you understand the versatility and reliability that this utility vehicle brings. ... Transmission issues can stem from a low or contaminated transmission fluid level, a faulty shift linkage, or a worn-out clutch. Solutions: Begin by checking the ...John Deere is a trusted name in the agricultural industry and has been providing farmers with reliable, high-quality equipment for over 170 years. To keep your John Deere running a...Climate-controlled cab with heat and air conditioning. Smooth, power steering. Cargo box with spray-in liner, brake and taillights. Up to 4,000-lb towing capacity. STARTING AT: $29,749.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own. Find a Dealer. View Product Brochure.Instagram:https://instagram. flight status of ai 1741989 bowman card valueseazy the block captain moviemenards plywood sheets To rebuild the John Deere Gator secondary clutch, follow these steps: 1. Begin by removing the secondary clutch from the vehicle, following the instructions provided by the manufacturer. 2. Disassemble the clutch unit carefully, paying attention to the order and position of each component. 3. tynker editorgenesis of white plains photos “He who hesitates is lost.” This well-worn adage applies to Cautious Charlie clutching the steering wheel. “He who hesitates is lost.” This well-worn adage applies to Cautious Char...John Deere tractors are made in America at a number of plants throughout the country, primarily in Illinois and Iowa. Many of these factories offer guided tours that provide an ins... kyro no limit John Deere Gator Forum > John Deere Gator XUV 2011-20xx > XUV Tech John Deere Gator XUV 2011 - ??? > 825i Clutch Kit Install 50 MPH!! PDA. View Full Version : 825i Clutch Kit Install 50 MPH!! ... many motorcycle engines with such small piston and rods, turn close to double this RPM with no problem. IMHO, the design appears solid as it is. You ...Step 5. Place the gearshift in the "Neutral" position. Start the engine to check neutral start. Drive the machine over rough ground to check adjustments. The John Deere Gator is a multi-use utility vehicle; it uses a centrifugal clutch to propel the machine. This system is belt driven, so that when the gas pedal is depressed the belt opens up ...